Manufacturing 3

Overview

The module covers design for manufacturing and assembly (DFMA), quality systems and production management. Contents include manufacturing processes and systems, integration of engineering and management disciplines for determining manufacturing rate/cost, process planning and plantlayout, total Quality Systems, 6 Sigma DMAIC Roadmap, Methods of Inspection, Process Capability, Statistical Process Control, Control Charts, Lean Production, Just-in-Time systems, design and scheduling of various production systems, line balancing methods, computer assisted production planning (MRP system), synchronous production systems and theory of constraints, digital manufacturing and work measurement.

Learning Objectives

Apply a comprehensive knowledge of mathematics, statistics, natural science and engineering principles to the solution of complex problems. Much of the knowledge will be at the forefront of the particular subject of study and informed by a critical awareness of new developments and the wider context of engineering

Formulate and analyse complex problems to reach substantiated conclusions. This will involve evaluating available data using first principles of mathematics, statistics, natural science and engineering principles, and using engineering judgment to work with information that may be uncertain or incomplete, discussing the limitations of the techniques employed

Select and critically evaluate technical literature and other sources of information to solve complex problems

Design solutions for complex problems that evidence some originality and meet a combination of societal, user, business and customer needs as appropriate. This will involve consideration of applicable health & safety, diversity, inclusion, cultural, societal, environmental and commercial matters, codes of practice and industry standards

Evaluate the environmental and societal impact of solutions to complex problems (to include the entire life-cycle of a product or process) and minimise adverse impacts

Adopt a holistic and proportionate approach to the mitigation of security risks

Apply knowledge of engineering management principles, commercial context, project and change management, and relevant legal matters including intellectual property rights

Function effectively as an individual, and as a member or leader of a team. Evaluate effectiveness of own and team performance

Apply an integrated or systems approach to the solution of complex problems

Discuss the role of quality management systems and continuous improvement in the context of complex problems

Select and apply appropriate materials, equipment, engineering technologies and processes, recognising their limitations

Skills

Apply their skills in problem solving, communication, information retrieval, working with others and the effective use of general IT facilities

Exercise initiative and personal responsibility, which may be as a team member or leader

Assessment

None.